Process Engineer: FEED & Project Controls Support
Modderfontein, GT, ZA, 1609
The purpose of the role is to provide process engineering and Project Control support on Group projects, which includes the following:
- Define project scope and objectives to establish clear deliverables and alignment with business requirements.
- Conduct pre‑feasibility and feasibility studies to assess technical, financial, and operational viability.
- Lead the design and development of process engineering packages from concept through detailed engineering, commissioning, and handover, including the integration of process safety requirements into design.
- Manage the execution and commissioning of projects to ensure safe, timely, and cost‑effective delivery.
- Develop and maintain project standards, processes, and procedures to consistently improve execution effectiveness.
- Lead and/or participate in Gate Reviews to ensure compliance with governance requirements and project readiness.
- Provide project controls and methodological support in alignment with the Capital Project Portfolio and Project Management Governance Guidelines.
Roles and Responsibilities
- Undertake and participate in concept, prefeasibility, and feasibility studies, collaborating with senior engineers, internal stakeholders, and EPCM partners to deliver complex feasibility assessments and innovative project designs.
- Develop comprehensive process engineering packages from concept through detailed design. Deliverables include mass and energy balances, process flow diagrams, P&IDs, process design criteria, process descriptions, control philosophy narratives, datasheets, and scopes of work, with proven application of the stage‑gate process (SG1 to SG4).
- Prepare execution, pre‑commissioning, and commissioning plans.
- Provide technical support during plant installation, pre‑commissioning, and commissioning activities.
- Develop process and project handover documentation to ensure smooth transition to operations.
- Facilitate and participate in HAZOP studies and multidisciplinary design reviews.
- Collaborate closely with C&I, electrical, piping, and mechanical engineering disciplines to generate accurate process‑related specifications and deliverables.
- Optimize existing processes by applying value engineering and continuous improvement methodologies
- Prepare comprehensive process documentation—including detailed reports, PFDs, P&IDs, operating procedures, and related process‑package deliverables to ensure clarity, smooth execution, and seamless handover.
- Adhere to systematic document‑control processes to manage revisions of design and engineering documentation from concept stage through AFC (Approved for Construction) to final handover
- Facilitate multidisciplinary squad checks for process and project‑related documents to ensure accuracy, completeness, and alignment across engineering disciplines.
- Support the project manager in preparing the project handover pack and contributing to the project close‑out process
- Communicate effectively with colleagues by collaborating across engineering, scientific, and management teams to share insights, resolve issues, and align on project objectives
- Present technical findings and recommendations clearly and concisely to stakeholders, including management, clients, and regulatory bodies
- Prepare both technical and business reports to support project decision‑making and performance tracking.
- Support in the facilitation of the annual capital project budgeting process
- Support group projects with the development and roll out of governance processes, standards and procedures
- Undertake and/or participate in Gate Reviews
- Provide project control support to business pertaining to project methodology and process as per the Capital project portfolio and project management governance guidelines
- Support with the development of project budgets, schedules and execution strategies
- Maintain alignment with project teams, business unit objectives, and relationships with contractors, suppliers, internal and external stakeholders.
- Evaluate and assess project risks and contingency plans in addition to process safety related risk management.
- Regularly report on project progress, status, challenges and outcomes to stakeholders.
- Manage the completion of deliverables for multiple projects.
- Manage process development and optimization projects efficiently from planning, scheduling to execution, within budget and in line with timelines.
Qualifications and Experience
- Bachelor of Science/Bachelor of Engineering in Chemical engineering
- HAZOP facilitation certification
- Minimum of 2 years’, and up to 5 years’ experience in process design and project controls
- In depth experience of undertaking technical studies, and develops process packages for multiple projects
- Engagement with diverse internal, external and international stakeholders.
Key Competencies
- Highly professional demeanour
- Strong sense of integrity
- Demonstrated leadership capability
- Excellent interpersonal and communication skills
- Collaborative team player
- Strong attention to detail with outstanding troubleshooting abilities
- Innovative, solutions‑driven, and pragmatic
- Effective in matrixed and cross‑functional environments
- Results driven with a strong performance orientation
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