Job Purpose

To assist with the safe and efficient operation of the Emulsion manufacturing process by supporting the production of quality base emulsion in accordance with approved procedures and specifications. The Process Assistant is responsible for supporting plant and rig operations, safe product transfer, production recording, sampling, equipment readiness, stock control, waste minimisation and compliance with Safety, Health and Environment (SHE) requirements, governance, policies and operating procedures.

Key Responsibilities

        1. Emulsion Production & Process Support

• Assist with the safe and efficient operation of the emulsion manufacturing.
• Support the production of base emulsion in accordance with approved procedures and product specifications.
• Operate assigned equipment within authorised limits and conduct routine equipment checks.
• Monitor process conditions and report deviations, abnormalities or equipment concerns.
• Assist with the safe transfer of emulsion to storage silos and road tankers. 

2. Raw Material, Quality & Production Control 

• Support the preparation and efficient use of raw materials in accordance with the Bill of Material.
• Monitor raw material usage and assist with stock control.
• Conduct product sampling and ensure samples are correctly handled and identified.
• Assist with equipment calibration and process accuracy requirements.
• Maintain accurate production, sampling and operational records. 

3. Equipment Maintenance, Waste & Housekeeping

• Identify and report equipment defects and maintenance requirements.
• Support maintenance activities to ensure equipment remains available and fit for safe operation.
• Minimise waste, spillages, product losses and unnecessary raw material consumption.
• Maintain clean, orderly and safe operating areas.
• Support initiatives aimed at improving material utilisation and reducing production losses. 

4. SHE, Governance & Procedural Compliance 

• Comply with all Safety, Health and Environmental requirements, policies, procedures and site rules.
• Identify and report hazards, incidents, near misses and unsafe conditions.
• Use prescribed PPE and maintain safe working practices.
• Ensure activities are performed within approved operating parameters and delegated authority.
• Maintain required operational documentation and escalate procedural deviations appropriately. 

5. Communication, Teamwork & Continuous Improvement 

• Communicate operational information, equipment conditions and production matters effectively to the Team Leader and relevant team members.
• Provide accurate information during shift handovers.
• Report abnormal operating conditions, production interruptions and safety concerns promptly.
• Participate in improvement initiatives and support agreed corrective actions.
• Identify opportunities to improve process efficiency, product handling, housekeeping and operational practices. 

Minimum Requirements

• Matric or N3 with Mathematics and Science
• 1-2 years experience in Chemical Operations
• Able to fully operate one plant

Competencies

• Safety Conciousness
• Accountability
• Attention to Detail
• Reliability
• Teamwork
• Quality Focus
• Communcation
• Learning Agility

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